Our fully automated rubber recycling plant is designed to convert scrap tyres into rubber blocks, granules, or powder for recycling. The equipment is efficient, easy to operate, and can effectively help you start or improve your tire recycling business!
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Our fully automatic rubber recycling plant is designed for tyres under mm in diameter, including car, bus, truck, etc, tires. Through integrated pre-treatment, shredding, grinding, and magnetic and fiber separating, it efficiently produces high-quality rubber powder (10-40 mesh) with over 99% purity. The output fully meets industry requirements for modified asphalt, athletic tracks, recycled rubber products, and more!
We can provide customised recycling solutions for tire recyclers, tire manufacturers, recycled rubber producers, waste recycling stations, etc.
The rubber powder production process consists of: pre-treatment, tire shredding, tire milling, and screening. Depending on the type of tyre or the tire shredder power, different pre-treatment methods can be selected.
Our hydraulic tire wire drawing machine harnesses high-pressure hydraulic force to firmly grip and extract steel bead wires from tires, ensuring efficient separation and protecting downstream shredding equipment. It is the first step in the Rubber Recycling Plant 2.
Made of Cr12MoV blades, the tire cutting machine is hard and wear-resistant, efficiently cuts rimless tires up to mm to rubber blocks up to 900mm.
Integrating the bead removal and cutting functions in one machine reduces material transfer time and is safer and more efficient. It is the first step in the pre-processing of the Tire Recycling Line 3.
The tire steel wire separator machine, made from durable materials, efficiently separates rubber from steel wire using mechanical tearing and rolling. Typically positioned after the tire bead removal and cutting machine in Tire Recycling Solution 3, it enhances the purity of rubber powder and protects downstream equipment.
The tire shredder for sale is widely used in rubber recycling plants to process pre-treated tires into uniform rubber pieces ranging from 5 to 100 mm. It is suitable for small passenger tires, <900 mm tire blocks, and dismantled OTR (off-the-road) tires.
The tire shredder offers adjustable particle size, high power, and capacity with a robust structure for continuous high-efficiency operation. Key components, like the screen and blades, are easily dismantled for maintenance.
The tire grinding and screening system features a precision tire grinder and two-stage magnetic separators. It efficiently mills rubber particles from 30-100 mm to a fine powder of 10-40 mesh while removing iron impurities, achieving a purity of 99% for optimal reuse. The specific capacities of various models are as follows.
The fiber separator utilizes wind sorting and density differences to efficiently separate fine fibers from rubber powder, enhancing its purity. With adjustable wind speed and energy-efficient operation, this equipment is ideal for rubber recycling and other chemical industries for fine particle separation and classification.
Our fully automatic rubber recycling plants have a modular design, allowing for flexible customization. They efficiently produce rubber blocks, granules, or powders with adjustable particle sizes for various industry applications. Please feel free to contact us to find the right tire recycling solution for you!
The company is the world’s best Tire Recycling Machines Suppliers supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.
If you are just about to launch your first tire recycling business or upgrade an existing plant, you must be looking for reliable machinery with high performance. To help you make the right choice, we describe below important equipment parameters you would need to consider before launching your new plant.
If you would like to have an efficient equipment that would match needs of your business, you need to compare equipment capabilities to your estimated supply and processing time. If equipment slows down your production time, costs of your operation grow and thus cut down your profit. The only reasonable excuses for slower production is better output quality and higher safety. Make sure your tire recycling line operates at high capacities so you have enough spare time for unplanned equipment maintenance.
In tire recycling, there are a number of equipment modules and some of them are designed for separation or purification of material. Scrap tires contain not only rubber, but also by-products like steel wire and textile. These are, on the one hand, valuable products, but on the other hand, their inclusion into rubber granulate or rubber powder can significantly decrease quality and price of your material. Make sure you find equipment that will maximize your potential earnings with the best possible final product.
Energy efficiency is one of the cornerstones in tire recycling business. Choosing inefficient equipment could detriment your business, as it could significantly increase your costs. Eventually, higher electricity bills may affect your bottom line. Still, importance of this parameter depends on your country of operation and local electricity prices.
Another important factor is staff needed to operate your tire recycling equipment. Similar to what we considered in electricity, labor-intensive business model could prove good if you operate in countries with low income and low minimum wages. For instance, some recycling balers, require labor to hand-tie the bales, and others have automated tying. If your labor costs are high, consider upgrading your plant with automatic equipment.
To make sure that equipment will reliably last for many years, inquire its recommended operating time from the manufacturers. Simple arithmetic calculations will help you plan your expenses way ahead and this will give you a chance to prepare financially for timely replacement of the old equipment. To make sure that operation time declared by the manufacturer is correct, find tire recycling companies who already use the same equipment and compare theory with facts.
It is important to know in advance when your equipment would need major maintenance and replacement kits. Firstly, you would need to plan interims for downtime in your production schedule. Secondly, you must be financially prepared to maintenance expenditures. Compare maintenance costs of the equipment of different manufacturers and then resort to tire recycling companies who already operate this equipment. Once again, compare numbers declared by the manufacturer with facts from operators. To be always prepared to unintended consequences, make sure spare parts can be swiftly delivered to your facility in case you have an emergency.
Safety is utterly important with heavy equipment, and it’s even more so when you are processing materials that can be hazardous. Know exactly what safety features the equipment has so you can compare different models and equipment from different manufacturers. Bear in mind numerous potential hazards from ignition of rubber powder during production to staff members falling into shredders. By any means, you must prevent accidents at your plant and equipment manufacturers are the ones who can help you do that.
Remember that you are not just buying equipment, you are creating a relationship with the company that makes it. Don’t settle for a company that does not provide the customer service you deserve. Find reviews, testimonials, and other information from people who have bought from the company so you know exactly what you’re getting into and how happy you can expect to be with the level of service. You can also look for awards and ratings by marketing research and customer service agencies.
As a rule, warranty for tire recycling equipment covers only the first year of operation, because operating time of the equipment largely depends on recycling practices of the processor. Nevertheless, you should make sure you receive reimbursement and proper technical support if things go wrong. In this capital-intensive business, your precaution won’t be redundant.
Almost always, searching for tire recycling equipment is a hard and time-consuming process which requires a lot of your attention and constant comparing of data declared by the manufacturer with real figures from tire recyclers. For individuals who are newcomers to tire recycling business, it can be very hard to gather this information and make an adequate decision. To save time and money, you should resort to experts who can give you an adequate advice.
Weibold helps both new and well-established tire recycling companies clearly define all pros and cons of equipment. Our technical comparison studies have already supported a number or companies worldwide and saved tens of thousands dollars to tire recyclers in the form of lower expenditures and higher performance.
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