Your Ultimate Guide to Staplers, Staples & Removers - Bostitch Office

28 Jul.,2025

 

Your Ultimate Guide to Staplers, Staples & Removers - Bostitch Office

While a staple may look pretty straightforward at first glance, there is more than meets the eye. As mentioned, staples come in various sizes to properly fit different sized staplers. That means, the crown and/or the legs may vary in length. The longer the leg, the more the staple can push through. As you could guess, the teeth help pierce the objects you're stapling.

EAGLE are exported all over the world and different industries with quality first. Our belief is to provide our customers with more and better high value-added products. Let's create a better future together.

The standard sized staple is typically 1/4" long in leg length. However, other lengths include 3/8”, 1/2", 5/8”, 3/4”. These versions are longer and thicker, catering to larger paper stacks and bulkier objects in heavy duty staplers. Most of our staples are made from high carbon steel wire that reduces jamming, which is great for those avid staplers out there. Additionally, staples come in full strips (210 staplers) or half strips (105 staples), depending on which type of stapler you own.

It doesn't stop there, either. Upon staple size, there are also five different varieties of Bostitch staples: standard, mini, PowerCrown™, EZ Squeeze™, and Premium Heavy Duty. So, what's the different between each type?

First, our standard staples are made to fit any of our standard staplers, while our Premium Heavy Duty staples are specially created with finely honed chisel points to deliver maximum penetration in heavy duty staplers. Additionally, the PowerCrown™ staples have a special peak in the crown that is flattened during stapling. It then forces the legs outward for further support in the stapler during operation. The EZ Squeeze™ take on the same design, but are sized to fit exclusively in the EZ Squeeze™ staplers.

When shopping for staples, it's best to first choose which type is compatible with your existing stapler, and then choose the leg length.

How to Choose the Right Pneumatic Stapler for Your Project

A pneumatic stapler is an essential tool for fastening materials in woodworking, upholstery, construction, and industrial applications. However, selecting the right staple crown size—whether narrow crown, medium crown, wide crown (light duty), or wide crown (heavy duty)—is crucial to achieving the best results for your specific task.

At Apach, we offer a range of pneumatic staplers to meet different project demands. This guide will help you understand the differences and choose the right stapler for your needs.

________________________________________

1. Understanding Staple Crown Sizes

The crown size of a staple refers to the width of the staple’s top section. The wider the crown, the larger the surface area it covers, which affects holding power and material penetration.

Types of Pneumatic Staplers by Crown Size:

Stapler Type Crown Width Best For Narrow Crown Stapler ~1/4" (6mm) Fine woodworking, trim work, and light-duty assembly Medium Crown Stapler ~7/16" (11mm) Cabinet making, furniture assembly, and interior finishing Wide Crown Stapler (Light Duty) ~1" (25mm) Light-duty construction, paneling, and packaging Wide Crown Stapler (Heavy Duty) ~1" (25mm) or more Sheathing, roofing, industrial packaging, and heavy-duty framing

________________________________________

2. Choosing the Right Pneumatic Stapler for Your Application

(1) Narrow Crown Stapler: Precision and Aesthetic Finish

•    Best for:

o    Fine woodworking and trim work
o    Upholstery and light furniture assembly
o    Installing baseboards and molding

•    Why Choose It?

o    The small crown size makes staples less visible, preserving aesthetics.
o    Suitable for delicate materials where larger staples may split the wood.

Example: If you're working on furniture trim or attaching thin wooden panels, a narrow crown stapler is the best choice.

________________________________________

(2) Medium Crown Stapler: Balanced Strength and Versatility

•    Best for:

o    Cabinet construction and furniture making
o    Framing and subfloor installation
o    Interior finishing work

•    Why Choose It?

o    Offers a strong hold without being overly bulky.
o    Suitable for tasks requiring more holding power than a narrow crown stapler.

The company is the world’s best Stapler Company supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.

Example: If you're assembling cabinets or fixing plywood panels, a medium crown stapler provides the right balance between strength and aesthetics.

________________________________________

(3) Wide Crown Stapler (Light Duty): Large Coverage for Paneling & Packaging

•    Best for:

o    Light construction and packaging
o    Attaching insulation and wall sheathing
o    Securing wire mesh and fencing

•    Why Choose It?

o    Covers a larger surface area, providing strong holding power.
o    Ideal for materials that require stable fastening without excessive penetration.

Example: If you're installing light-duty sheathing or securing insulation panels, a wide crown stapler (light duty) is a practical option.
________________________________________

(4) Wide Crown Stapler (Heavy Duty): Maximum Strength for Industrial Applications

•    Best for:

o    Roofing and sheathing
o    Industrial pallet and crate assembly
o    Heavy-duty framing

•    Why Choose It?

o    Designed for maximum holding strength.
o    Prevents material movement under extreme conditions.

Example: If you're working in industrial packaging or need to fasten thick sheathing to walls, a wide crown stapler (heavy duty) is the best tool for the job.
________________________________________

3. Key Factors to Consider When Choosing a Pneumatic Stapler

  1. Material Type – Softer materials require narrow or medium crown staples to avoid splitting, while harder materials benefit from wider crowns for better grip.
  2. Holding Strength – The wider the staple crown, the greater the holding power. Choose according to the durability required.
  3. Staple Length Compatibility – Ensure the stapler supports the staple length needed for your specific material thickness.
  4. Ergonomics & Weight – If working for extended periods, select a stapler with a lightweight and ergonomic design to reduce fatigue.
  5. Air Pressure Requirements – Verify that your air compressor meets the stapler's recommended PSI to ensure optimal performance.

________________________________________

Why Choose Apach Pneumatic Staplers?

At Apach, we specialize in high-performance pneumatic staplers designed for precision, durability, and efficiency. Our tools feature:
✅ High-quality construction for longevity and reliability
✅ Ergonomic designs to reduce operator fatigue
✅ Versatile compatibility with different staple sizes
✅ Optimized air consumption for better efficiency
Whether you're working on woodworking, construction, or industrial packaging, Apach has the perfect pneumatic stapler for your needs.
________________________________________

Conclusion

Selecting the right pneumatic stapler depends on the crown size and the specific application.

  • For delicate work, a narrow crown stapler is ideal.
  • For general construction, a medium crown stapler offers a strong yet balanced hold.
  • For light-duty sheathing and packaging, a wide crown stapler (light duty) works best.
  • For industrial applications and roofing, a wide crown stapler (heavy duty) delivers maximum strength.

Looking for a high-quality pneumatic stapler? Contact Apach today to explore our full range of professional staplers designed for efficiency and reliability!

Frequently Asked Questions (FAQs) About Pneumatic Staplers

Q1: What is the difference between a narrow, medium, and wide crown stapler?
A: The key difference is the crown width, which determines how much surface area the staple covers.

  • Narrow Crown Staplers (~1/4", 6mm): Used for precise, aesthetic applications like trim work and light assembly.
  • Medium Crown Staplers (~7/16", 11mm): Ideal for furniture, cabinetry, and general construction.
  • Wide Crown Staplers (~1", 25mm or more): Used for heavy-duty tasks like sheathing, roofing, and industrial packaging.

Q2: How do I know which staple length to use?
A: The staple length should be at least three times the thickness of the material being fastened. This ensures a strong grip while preventing excessive penetration that could damage the workpiece.

Q3: What type of compressor do I need for a pneumatic stapler?
A: Most pneumatic staplers operate at 70-120 PSI. Check the stapler's specifications and ensure your air compressor can maintain a consistent pressure within that range. For high-volume applications, a compressor with a larger tank (e.g., 5 gallons or more) is recommended.

Q4: Can I use the same pneumatic stapler for different staple sizes?
A: Some staplers support multiple staple sizes, but many are designed for specific crown widths and staple lengths. Always check the tool’s manual to ensure compatibility.

Q5: What maintenance is required for a pneumatic stapler?
A: Regular maintenance ensures longevity and smooth performance:Lubricate: Add a few drops of pneumatic tool oil before each use to prevent wear.
Clean: Remove dust and debris from the magazine to avoid jams.
Inspect: Check air hoses and fittings for leaks.

Are you interested in learning more about Desk Organization Solutions? Contact us today to secure an expert consultation!