The art of wood carving dates back thousands of years and has remained relevant today. From public works of art to the intricate designs within your home, this time-honored craft looks beautiful when done well. An intricately made carved door makes a statement and is the first sight guests see when visiting. You may want to discover how custom carved wood doors are made. If so, check out this in-depth dive into the process.
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Many people choose wood for their homes’ entrances due to wood’s durability and customization. However, there is more to crafting a door than choosing a lovely color. You must think over many factors regarding the type of wood, direction of the grain, design, and other considerations before approaching the actual construction stage.
The type of wood you choose determines the methods you use when carving the door. When it comes to the types of wood that one must think about when crafting a door, there are three main variations:
The most important factor about solid wood doors is manufacturers craft them out of 100 percent natural wood. They either make this type of door entirely out of a natural wooden slab (which is quite difficult to obtain) or put it together through frame-and-panel construction. These doors tell a story and offer a classic look to those willing to go through the effort of having one custom-made for them. Additionally, they provide excellent durability and security.
Solid core doors are wooden doors filled with wood or a mixture of different composites to create an easily customizable and sturdy door. These types of doors are what most people typically picture for interior office spaces. Their large variety of finishes also allows them to fit into many designs.
Hollow cores are lightweight doors that are semi-hollow due to the usual honeycomb design on the inside. You can choose these doors for areas where soundproofing or privacy aren’t necessary, like laundry rooms, sheds, or small closets. Only one person is needed to install these doors, and they are affordable. However, they lack the overall security and durability of the other two choices.
Wood species are one of the most critical aspects to consider when constructing carved wooden doors, as the different levels of hardness play a role in the type of designs available to artisans. The numerous options may seem intimidating, so here are a few popular choices for many doors.
Walnut is a durable species of wood that is naturally resistant to long-term degradation. These doors don’t fade dramatically over time, maintaining their finish. Aside from being naturally resistant to rot, walnut is a popular choice among artisans and shows no signs of slowing down in that regard.
White and red oak are the typical contenders for a good and solid door with approximately 500 available variations. Oak has a recognizable grain pattern and offers a homely appeal at first sight. Along with being resistant to insects, oak is a dense wood species, creating a solid and reliable surface that stands the test of time. Oak is plentiful and not endangered, but you should still obtain it from a sustainable source.
Mahogany is a select species that makes a statement. With a rich history and reliable characteristics, mahogany brings grace to an already polished home. When polished, this wood has a high luster and differs in its grain patterns, creating attractive shapes when carved. Mahogany is a high-quality wood often used for fine furniture or impressive entryways.
Wood carving is a longstanding tradition. But with each year, it becomes rarer to find those who still do it by hand. The amount of work and meticulous care required for each project requires concentration and years of experience, especially for the most intricate designs. Nowadays, technological advancements have provided several different carving methods that save time with specific software and machines. Though the favored carving method has changed over the years, the process remains the same.
Whether done by hand or machine, planning the design of a door is always the first step when trying to discover how custom carved wood doors are made. The planning phase requires an understanding of one’s capabilities for themselves and the tools they are working with. Especially with custom designs, there is no book to reference when designing a door. There is an art that remains in this step, which relies on the craftsman’s creativity. The more skilled a craftsman is, the more intricate the design, naturally requiring more time for the process.
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The craftsman needs a good understanding of fine art techniques to bring out the most complicated designs. Hand carving, one of the oldest remaining arts, takes one of two approaches when designing a door. A subtractive method, much like sculpting, uses special tools to remove from the base material to reveal the art within.
The second method is a bit more standard and relies on engraving the wood with specific patterns. This style can take more time to complete. Engraving has its complexities, but for the most part, it’s closer to delicately carving into the source material than taking away portions of it for the end result.
Over time, software and hardware development has provided a solid pathway for efficient design. Manufacturers need less overall care with this process, leaving the job in the hands of a machine and its software. Although the process lacks the human touch, machine carving is faster in comparison, and it can recreate the same design repeatedly with few opportunities for mistakes.
At ArtFactory.com we specialize in making fine art quality custom doors in any style of your choosing. Among the most popular styles of doors that we offer are those representing themes and scenery inspired by nature. These oak tree custom carved double doors with one-of-a-kind, oak tree hand carving is a tremendous example of the work that can be done by our master wood carvers.
The difference between our carved doors and those that you find at big box retailers is in the detail. We take the extra time to carve in details such as the the unique wood grain and shape of each individual branch, just as you would see in nature. This is done to ensure that your carving is as realistic looking as possible. You can also personalize your carving in any way that you wish. This includes adding your name, company or club logo, the likeness of your pets, or anything else you can dream of. Remember, at ArtFactory.com, our ability to design and build custom doors is limited only by your imagination.
Our carvings are always high relief carvings that include both positive and negative reliefs, plus details such as carved out undersides of leaves. This type of detail can only be achieved by hand, and not with any type of machine. We never use CNC machine, gang carving, or any other fast process when creating our hand carved doors. A carving by one masters hands only is especially relevant in the eyes of appraisers when it comes to judging a piece as fine art, and the oak trees carvings on the custom carved double doors are a prime example of this type of work.
Additionally, we never cut any corners. That is why we go the extra mile to add features such as hand carved rolling hills in the background. Furthermore, H.J. Nick personally inspects every product that leaves our factory as meeting all world class fine art standards, and certifies it with his signature. This type of fine art certification ensures that your product is of investment quality, with future appreciable value in antiquity. The meticulous finish has been done in age old technique, using a 23-step hand rubbed process. We begin with fine hand sanding, and infused open grain hand applied stains. That puts the finish in the wood not just sprayed on it. This allows for the fine natural wood grains to show to perfection. There are then 20 additional steps requiring the application of wax, oils and lacquers with curing times between each process. This method is performed on all furniture and door wood surfaces inside and out. This tried and tested finish detail is required in the making of a one-of-a-kind, family heirloom quality product that meets world class investment quality standards that will stand the test of time. This process is the only way with little maintenance and the simple process of cleaning with oil will allow for a beautiful natural patina that will make this door more beautiful over time.
Building a family legacy has been going on since the beginning of time. Building heirloom furniture and doors intended to last forever is one of the primary ways we all have in achieving some small part of immortality. These cherished family items will touch our loved ones for many years to come through physical interactions as well as family photos . Many societies, including the Egyptians and Mayans, as well as European royalty and aristocracy have created and passed down heirlooms for thousands of years. More recently, the great artists and architects of the American Arts and Crafts movement of the early 20th century created such heirlooms.
In fact, if it were not for these artifacts, it would be impossible to know these people ever existed, how they were important to history. This is also the case in the 21st century within your own family. No matter if it’s a simple, hope chest with your personal message or name as a gift to a loved one, or extravagant, fine art quality, master handcrafted, solid cedar, custom carved double doors these items will be important to the story of your family history long after we are gone. At ArtFactory.com we will never understand the insanity of spending hard earned money on a product that is designed to end up in a landfill.
All of our wooden doors are hand hewn by master craftsmen, using mortise and tenon joinery. This type of construction makes of a custom entrance door that is built to stand the test of time. All of our wood doors are also hand finished using our multi-step process that blends the stain into the grain of the wood. This time consuming process allows for a finish that will not crack, chip, or peel like a painted on finish.
If you have a lodge or log cabin style home, our oak tree custom carved double doors are the perfect entrance to complete the look. Like with all of our doors, we started with full length, naturally air cured, timber. It is our belief that all high quality wooden doors and furnishings are built using all natural materials. At ArtFactory.com we do not believe in using particle board, veneers, laminates, or any other type of faux wood. When we say wooden door, we mean the genuine article.
The final finishing touch is the oak branch door pull. We have a wide selection of custom door handles, and theme door pulls to choose from. In fact, you can feel free to add any handle or pull from our catalog to any doors. If you are looking for something oak tree inspired, but this handle is not quite your style, check our our oak leaf door pull. Furthermore, like all of our double doors, the custom carved double doors secure from the inside with a hand forged wrought iron, slide bolt lock.
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