Water Reduction Strategies In Manufacturing | Membracon

14 Jul.,2025

 

Water Reduction Strategies In Manufacturing | Membracon

Download The Guide To Water Filtration In Industrial Processes

The need for manufacturing companies to reduce waste is more paramount today than ever. As a society we are becoming more conscious of waste and harming the environment through incorrect disposals.

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Reducing water is not only better for the environment but can save you money and drive down operating costs.

How To Reduce Water Usage In Manufacturing

Many manufacturers can’t compromise when it comes to water usage. Especially when it’s used so heavily in not only creating the product but keeping the machines running.

Just because you want to reduce your water usage doesn’t have to mean you sacrifice the quality of your parts or product.

Water can be used, recycled and used again in the manufacturing process, resulting in a reduction in water usage. Recycling units contain membranes that remove impurities, making the water clean again for reuse.

How To Save Money By Installing A Water Filtration System

A recycling unit is just one of the water filtration systems options available to clean your water for reuse. Each individual situation is different depending on the product being manufactured and the quality of the initial water source.

For example if you’re manufacturing car parts impurities such as oil, grease and metal will need to be removed.

Whereas if you required water for a brewery or food you would have to remove all impurities with a system such as reverse osmosis as the product is for human consumption.

Reusing Water

Many if not all manufacturing companies have to collect the wastewater that comes off the machinery or product.

This is because it contains harmful chemicals, sharp metals and thick oils that could seriously damage the environment and contaminate water.

It is illegal to dispose of wastewater incorrectly with companies being fined up to £126m for going against this law.

Typically companies store the wastewater on site, pay for a company to collect the water. They will then treat it accordingly and dispose of it correctly.

Not only is this bad for the environment but it takes up space and is an ongoing cost. By installing a water filtration system you can treat the contaminated water immediately and feed it back into the manufacturing or cleaning process.

This not only saves the quantity of water wasted but also the cost of another company treating it for you.

Not Buying Water Initially

Depending on the location of your manufacturing process, you may have poor quality water. For example your water may contain too much fluoride or salt. This can result in companies purchasing pure water initially to ensure it doesn’t damage machinery or interfere with paints and finishes.

A combination of water filtration systems can be put in place to achieve your specific quality of water. Each unit is designed specifically to your water situation.

A water filtration system will take water from your raw water source, remove the contaminants and then it can be used in manufacturing processes.

One problem with buying pure water is that you have to have the space to store it.

Not Paying For Water Treatment And Disposal

If you don’t currently treat and manage your own wastewater on site then you’ll be paying for a company to collect it, remove the contaminants and then dispose of correctly.

By installing a recycling unit within your manufacturing process you eliminate the need to pay for an external company to manage it for you.

You’ll also be saving costs by reusing a certain amount of the water that you would have previously sent away to be treated.

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Installing Smart Technology For Water Filtration

Each water filtration system provided by Membracon uses smart technology to remove impurities. Traditionally harmful chemicals were used to treat water, now uniquely designed membranes remove impurities by the use of pressure.

An advance from the technology used in the water filtration itself is the managing and controlling the machinery remotely.

Smart technology can be used by capturing a range of data, from audio, video and images to documents and other types of written files. This data is then uploaded onto a cloud based platform and time-stamped for future review.

This can make your machines controllable from remote locations as long as you have Wi-Fi.

Conclusion

Installing a water recycling system into your manufacturing process gives you multiple ways of reducing water usage.

You can reuse water you’ve treated, treat your own raw water rather than purchasing it and you can save costs on external companies.

Correct wastewater disposal is an obligatory requirement, companies are growing in consciousness of how environmentally their processes are and how they can improve.

As technology advances more companies demand information at their fingertips. Membracon introduces smart technology to water solutions to ensure machines can be controlled and monitored remotely.

To find out more about reducing water usage in your manufacturing process or how your current water management can be improved with smart technology, get in touch today.

How Does a Reverse Osmosis RO Water Filter System Work

A common reverse osmosis (RO) under-sink drinking water system is highly effective at removing or reducing a wide range of contaminants from water.

Here are the primary contaminants it can remove:

  • Dissolved Salts and Mineral
    • Sodium (85-94%)
    • Chloride (85-94%)
    • Calcium (94-98%)
    • Magnesium (94-98%)
    • Potassium (85-94%)
    • Sulfate (94-98%)
    • Bicarbonate (85-94%)
  • Heavy Metals
    • Lead (95-98%)
    • Mercury (95-98%)
    • Cadmium (90-98%)
    • Arsenic V (92-96%)
    • Chromium (90-98%)
    • Fluoride (85-92%)
    • Barium (90-98%)
    • Copper (90-98%)
    • Nickel (96-98%)
  • Organic Compounds
    • Pesticides (up to 99%)
    • Herbices (up to 99%)
    • Volatile Organic Compounds (VOCs) (85-99%)
    • Trihalomethanes (THMs) (85-99%)
  • Chemical Contaminants
    • Nitrates (60-75%)
    • Nitrites (60-75%)
    • Pharmaceuticals (to some extent - varies widely)
    • Chlorine (98%) and Chloramines )85-99%)
    • Total Dissolved Solides (TDS) (90-99%)
  • Turbidity and Particulates
    • Sediment (95-99%)
    • Rust (95-99%)
    • Silt (95-99%)

More details on reverse osmosis abaility to remove contaminants from water is available here. That is where Reverse Osmosis comes in. With an RO water filtration system, you can filter out impurities and produce outstanding drinking water for your home or business.

Tap water varies with each city and water source. Some tap water is heavy in mineral content which can affect the taste and smell of water. Filtering water with a reverse osmosis system will remove most minerals in water and greatly improve the aesthetics of drinking water.

Because minerals in water are in an inorganic state that our bodies cannot digest, removing the minerals does not make RO-filtered water unhealthy. Keep in mind that while minerals are essential for proper health, food is the primary source of the minerals our bodies need to be healthy--and in a form our bodies can digest.

Quality Components Are the Key to an Optimal Functioning RO System

Since , we’ve found that the quality of components is truly the key differentiation between reverse osmosis systems. This is because RO units manufactured using excellent craftsmanship, as well as superior parts and components are what ultimately produce the best intended results--top-quality water for the home and business.

As you compare Reverse Osmosis Water filter systems to find the product that is right for you, be sure to ask yourself these 5 questions:

  1. Does this system have good reviews?

  2. Does it use quality parts from trusted manufacturers, and are the materials FDA or NSF (National Sanitation Foundation) approved?

  3. Is the technology up to date?

  4. Some systems have higher contaminant rejection abilities. How does this one compare to others like it?

  5. Read up on the company. Is it reputable?

Reverse Osmosis water filters are the perfect solution if you’re looking to improve the taste, odor and appearance of your water. Here are some of the most common applications for RO technology:

Installed at the kitchen sink: A small RO filtration system can be installed at the kitchen tap to provide top-quality drinking water. This is called a “point of use” (POU) water filtration system and can also connect to your fridge and ice machine. Water pressure is a consideration with some refrigerators, so be sure to refer to your RO system’s owner’s manual as the pressure from the Reverse Osmosis unit is about two-thirds of the incoming line pressure. Related content: How to Install a Reverse Osmosis System

Commercial Application: Reverse Osmosis water filtration is a perfect fit for many businesses, as certain commercial applications require reverse osmosis filtration to remove a specific contaminant from water. Reverse osmosis commercial water treatment may require prefiltration, a demand pump, a large holding tank, and more. But RO filtration might still be the right solution when a high level of a specific contaminant is most economically removed by the RO process. At ESPWaterProducts.com, we carry a wide variety of large RO systems designed for many different commercial applications. If you're interested in commercial reverse osmosis, please give us a call to talk through specifics: 877-377-.

The guidelines outlined below are very general. Specific information about how often your membrane or filter should be replaced can be found in the products’ “Specs” or your product owner’s manual. If you’ve purchased a system or filter from us here at ESP Water Products, we will send reminder emails when it comes time to change your filter.

As a general rule, here are three things you can do to maintain (and increase the lifespan) of your reverse osmosis system:

If you want to learn more, please visit our website pharmaceutical water system.